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Showing posts with label amplifier. Show all posts
Showing posts with label amplifier. Show all posts

Sunday, January 23, 2011

150W Car Power Amplifier Circuit

150W Car Power Amplifier Circuit
Bila penguat dipasang abaft dalam koper, kita akan mengenakan bekerja sekitar-wajah berhenti. The LA47536 memiliki sudut tindakan di dalamnya pin4. sakit ini mendambakan astriction bayi di atas untuk 2V di alfa Facebook amplifier. Transistor Q1 dan Q2 membuat aksi berjalan berhenti untuk jarak. Kembali disiplin akan mengaktifkan indikator larboard, baik terang benderang yang terkejut kebakaran atau kolumnis di jangkar, lampu belakang membakar Q2 aktif siapa dia sama dibuat untuk mendorong Q1 yang berlaku astriction a> 2V di atasnya pin4. Ikhtisar
LA47536 Empat-Channel 45 W Car Audio Amplifier Kemampuan BTL
The LA47536 adalah BTL 4-channel amplifier kemampuan IC dikembangkan untuk digunakan dalam sistem audio mobil. Tanggal prestasi fitur
- Sebuah anatomi yg memuji-muji berlebih-lebihan otentik yang menggunakan transistor V-PNP pada transistor NPN tambahan serta udara pada pendukung rendah untuk mengakomodasi kemampuan udara dan kualitas audio yang luar biasa.
- The LA47536 mencakup tentang semua fungsi yang sesuai untuk penggunaan audio mobil, termasuk saklar siaga, fungsi mematikan, dan rangkaian ulang tahun naungan. Ini tambahan menyediakan tindakan self-diagnosis (output deteksi account). (Sanyo)
Deskripsi Fungsional
1. Siaga Tentang-wajah Aksi (pin 4)
4 pin tegangan mulai diatur menjadi 2 VBE. Kembali VST adalah 2.0V atau lebih tinggi, amplifier akan berada di, dan kembali VST, adalah 0.7V atau lebih rendah, amplifier akan mati. Perhatikan bahwa pin 4 memerlukan mengoperasikan diterima di 40uA atom.
2. Membisukan Fungsi
IC diatur dengan iringan suasana udara dengan pin 22 dengan potensi arena. Dalam keadaan ini, prestasi audio tidak terdengar. Waktu dihubungkan dengan tindakan mematikan yang beroperasi diatur oleh rangkaian RC asing, dan kali ini berhubungan mempengaruhi ocehan pop yang terjadi kembali amplifier marah atau menonaktifkan.
Yang mematikan dan mematikan kali karena etika yang direkomendasikan dasar asing (R = 10k, C = 3.3uF) adalah sebagai berikut.
Mematikan tepat waktu: 50ms
Mematikan off time: 20ms
3. Self-Diagnosis Aksi (Speaker pencegahan pecandu)
Selama operasi patuh iringan, mendeteksi LA47536, internal, maupun tidak account amplifier menyimpang prestasi telah terjadi, dan hasil menangkap ini dari pin 25. Aplikasi dapat mengantisipasi pecandu rasul dan ditambah masalah dengan menerima pengaturan memastikan mikrokontroler 25 pin ini menangkap prestasi dan naiknya baik iringan siaga atau kemampuan pasokan. (Sebuah rekening prestasi menyimpang dapat diperoleh dengan, misalnya, menganggap kapasitor yang timbul saat ini.) Pin 25 menangkap tidak aktif marah dengan suasana pin 1 dengan potensi arena.
4. Oscillator Stabilitas
Dalam beberapa kasus, osilasi hina dapat dirangsang oleh layout PCB. irama ini dapat sendiri oleh sempoa aparat yang tercantum di bawah. Perhatikan bahwa jumlah biaya yang optimal kapasitor mutlak dengan pengujian dalam iringan tentara mutlak dalam produk akhir. Hubungkan kapasitor dan resistor (0.1uF dan 2.2) dalam alternatif di tengah pin ulang tahun prestasi dan tanah.
5. Audio Afeksi (Low band)
karakteristik kelimpahan itu dalam frekuensi rendah dapat lebih besar dengan berwibawa kapasitansi variabel menganggap sbg kapasitor. Kapasitansi yang disarankan adalah 2.2uF dan lebih kecil.
6. Aegis Sirkuit
Jangan arena output dengan tegangan STBY sekitar 1.4V. Juga, jangan tentang-wajah IC dari dalam iringan darat dengan waktu berhubungan yang disediakan untuk tegangan STBY.
7. Pop Kebisingan
Meskipun LA47536 mencakup sirkuit penyumbatan pop mengoceh, celoteh pop bisa tawar-menawar sama ditambah dengan aplikasi tindakan mematikan juga. Aktifkan tindakan muting pada waktu tersebut sebagai kemampuan diterapkan. Kemudian, setelah itu prestasi DC abeyant telah stabil, sekitar-muka dari fungsi mematikan. Kembali sumbu penguat off, asli tentang-wajah pada tindakan mematikan dan lagi tentang-wajah dari kemampuan pasokan. Kedua metode tersebut dapat di aspersing noise pop.
READ MORE - 150W Car Power Amplifier Circuit

Monday, January 17, 2011

150 Watt amplifier circuit

Deskripsi

Ini adalah termurah 150 Watt amplifier rangkaian Anda bisa mendapatkan, saya think.Based pada dua daya Darlington transistor TIP 142 dan TIP 147, sirkuit ini dapat memberikan 150 rms peledakan W ke speaker.Enough Ohm 4 bagi Anda untuk mendapatkan bergoyang?, kemudian mencoba ini.

TIP 147 dan 142 adalah sepasang transistor Darlington komplementer yang dapat menangani 5 A saat ini dan 100V, terkenal karena kekasaran mereka. Berikut dua SM 558 transistorsQ5 dan P6 yang kabel sebagai penguat pra dan TIP 142, 147 TIP bersama dengan TIP42 (Q1, Q2, Q3) untuk mengemudi rangkaian transistors.This dirancang sedemikian kasar yang ini bisa dirakit bahkan pada papan umum atau bahkan oleh pin untuk pin soldering.The sirkuit dapat diaktifkan dari supply.You + power /-45V 5A dual harus mencoba ini circuit.Its kerja yang besar.

Circuit Diagram & Parts Daftar.

http://img9.imageshack.us/img9/4333/150watt.jpg


Catatan.
* Ingat TIP 142 dan 147 adalah pasangan Darlington. Mereka ditampilkan sebagai transistor konvensional pada gambar untuk ease.So tidak mendapatkan confused.Even meskipun masing-masing dari mereka memiliki 2 transistor, 2 resistor dan 1 dioda dalam, hanya tiga pin, emitor basis dan kolektor datang out.Rest tersambung internally.So cukup OK untuk memikul masing-masing dari mereka sebagai transistor untuk kemudahan.
Gunakan * power supply baik diatur dan disaring.
* Hubungkan POT 10K di seri dengan masukan sebagai kontrol volume suara jika Anda need.Not ditunjukkan dalam diagram rangkaian.

TIP 142 & 147 Internal diagram dan pin keluar.

http://img269.imageshack.us/img269/3579/trnya.jpg
READ MORE - 150 Watt amplifier circuit

100 Watt amplifier sub woofer.

Keterangan.
Ini adalah diagram rangkaian amplifier sub woofer transistorized sepenuhnya yang dapat menghasilkan output 100W.There tujuh transistor termasuk empat dalam tahap output. Transistor Q1 dan Q2 bentuk tahap preamplifier. Transistor Q4 untuk S7 membentuk tingkat keluaran. Karena ada rangkaian IC yang digunakan sangat kuat dan dapat dengan mudah dipasang pada suatu tujuan PCB umum.

Circuit diagram dengan daftar Bagian.

http://img34.imageshack.us/img34/3219/100wsubwooferamplifierc.jpg

 Catatan.

* Rangkaian ini dapat diaktifkan dari 35 V/-35V, power supply 5A ganda.
Gunakan * 100W, 12 inch sub woofer di output.
* Semua kapasitor elektrolitik harus dinilai 100V.
* The Q4 transistor ke Q7 harus dilengkapi dengan heat sink.
READ MORE - 100 Watt amplifier sub woofer.

Thursday, August 26, 2010

200mW Amplifier

Description
A small battery driven amplifier with 200mW output. This is a suitable amplifier for portable radios and other battery powered equipment.



Notes
In this amplifier, T1 a single common emitter stage drives a complimentary emitter follower (T2 and T3). Direct coupling is used throughout ensuring good low frequency response and compensation for temperature changes. Should temperature and collector current increase in T1, then T3 is biased further into conduction. The dc voltage at junction of R6 and R7 will decrease which is direct coupled via R1 to T1 base; reducing the base voltage and counter-acting the effects of increased temperature.



The output stage T2 and T3 is designed to be biased at half supply voltage, in this case 4.5 Vdc. This allows maximum output swing. This is only a small amplifier and will drive an 8 ohm load to 150 mW with about 7% distortion or 200mW with higher distortion, THD shown above. The output waveform is symmetrical with inputs below 50mV pk-pk and is shown below.



R4 and R3 set quiescent current, which in this circuit is 2 mA. Overall gain is controlled by Q1. Gain is approximately collector load of Q1 / re + R10 or 30dB The response is fairly flat from 40Hz to 60KHz, see bode plot below.



Parts List
R1 56k 1/4W Resistor
R2 15k 1/4W Resistor
R3 1.5k 1/4W Resistor
R4 1.5k 1/4W Resistor
R5 100 1/4W Resistor
R6 100 1/4W Resistor
R7 100 1/4W Resistor
R8  22 1/4W Resistor
C1 1000u 25V electrolytic capacitor
C2 10u 25V electrolytic capacitor
C3 470u 25V electrolytic capacitor
T1 BC549C NPN transistor
T2 BC547 NPN transistor
T3 BC547 PNP transistor
READ MORE - 200mW Amplifier

32 Watt Amplifier

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24 Watt Class A Amplifier

Description:
A 24 Watt Class A Amplifier made from discrete semiconductors, built and tested by Marc Klynhans from South Africa.




Specifications:
Here are the specifications:
24W Class A into 8 Ohm
100mHz - 100kHz flat
305mV input for 24W into 8 Ohm (33dB gain)
THD is very low, although I have not been able to measure it properly

Notes:
The supply voltage can be between 34V and 46V and the quiescent current should be set to 1.7A measured through R25 (a voltage of 0.75V must be measured over R25 for a quiescent current of just under 1.7A). R23 is a trimmer and must be set to maximum resistance (10kOhm) when powering up. Then the resistance of R23 must be decreased until the the quiescent current is achieved. If the amplifier is mounted on a big enough heatsink ( 0.6K/W at most) then the amplifier is very safe from thermal runaway. Intelligence must be used when choosing power and voltage ratings of resistors and capacitors.

I have been using this amplifier with a pair of Celestion F20's and the sound is unbelievable!
READ MORE - 24 Watt Class A Amplifier

150W MP3 Car Amplifier

Block Diagram:
Here, it is a diagramm of an active loudspeaker. The LF353 of, National Semiconductor, is going to split audio signal into three bands. SANYO'S LA47536 is going to amplify these signals. In stereo mode, we shall have the action of eight high speakers who are going to create a very important sound pressure.




Three Band Active Tone Control:


Description :
LF353 Wide Bandwidth Dual JFET Input Operational Amplifier
General Description
These devices are low cost, high speed, dual JFET input operational amplifiers with an internally trimmed input offset voltage (BI-FET II technology). They require low supply current yet maintain a large gain band width product and fast slew rate. In addition, well matched high voltage JFET input devices provide very low input bias and offset currents. The LF353 is pin compatible with the standard LM1558 allowing designers to immediately upgrade e the overall performance of existing LM1558 and LM358 designs. These amplifiers may be used in applications such as high speed integrators, fast D/A converters, sample and hold circuits and many other circuits requiring low input offset voltage, low input bias current, high input impedance, high slew rate and wide bandwidth. The devices also exhibit low noise and offset voltage drift. (National Semiconductor)

Features :
Internally trimmed offset voltage: 10 mV
Low input bias current: 50pA
Low input noise voltage: 25 nV
Low input noise current: 0.01 pA
Wide gain bandwidth: 4 MHz
High slew rate: 13 V/us
Low supply current: 3.6 m
High input impedance: 1012.
Low total harmonic distortion : < 0.02%
Low 1/f noise corner: 50 Hz
Fast settling time to 0.01%: 2 us

Power Amplifier :


When the amplifier is installed behind in the suitcase, we shall need a switch works stop. The LA47536 possesses a function stand by in it pin4. This pine require a small tension superior to 2V in start up the amplifier. Transistor Q1 and Q2 makes the function of walking stop for distance. When the driver activates the left indicator, either light the back fires or press on the brake , lamps rear ignite driving Q2 who he even made to drive Q1 who applies a tension > 2V on it pin4.

LA47536 Four-Channel 45 W BTL Car Audio Power Amplifier
The LA47536 is a 4-channel BTL power amplifier IC developed for use in car audio systems. The output stage features

- A pure complimentary structure that uses V-PNP transistors on the high side and NPN transistors on the low side to provide high power and superb audio quality.

- The LA47536 includes almost all the functions required for car audio use, including a standby switch, a muting function, and each protection circuit. It also provides a self-diagnosis function (output offset detection). (Sanyo)

Functional Description
1. Standby Switch Function (pin 4)
The pin 4 threshold voltage is set to be 2 VBE. When Vst is 2.0V or higher, the amplifier will be on, and when Vst, is 0.7V or lower, the amplifier will be off. Note that pin 4 requires an operating current of at least 40uA.

2. Muting Function
The IC is set to the muted state by setting pin 22 to the ground potential. In this state, the audio output is muted. The time constant with which the muting function operates is set by an external RC circuit, and this time constant influences the pop noise that occurs when the amplifier is turned on or off.
The muting on and off times due to the recommended external component values (R=10k, C=3.3uF) are as follows.
Muting on time: 50ms
Muting off time: 20ms

3. Self-Diagnosis Function (Speaker burnout prevention)
During steady state operation, the LA47536 detects, internally, whether or not an abnormal amplifier output offset has occurred, and outputs this signal from pin 25. Applications can prevent speaker burnout and other problems by having the system microcontroller detect this pin 25 output signal and control either the standby state or the power supply. (An abnormal output offset may be caused by, for example, input capacitor leakage current.) The pin 25 signal is turned off by setting pin 1 to the ground potential.

4. Oscillator Stability
In some cases, parasitic oscillations may be induced by the PCB layout. This oscillation can be eliminated by adding the components listed below. Note that the optimal capacitor value must be verified by testing in the actual mounted state in the end product. Connect a capacitor and resistor (0.1uF and 2.2) in series between each output pin and ground.

5. Audio Quality (Low band)
The frequency characteristics in the low frequencies can be improved by making the capacitance of the input capacitors variable. The recommended capacitance is 2.2uF and smaller.

6. Protection Circuits
Do not ground the outputs with the STBY voltage at around 1.4V. Also, do not turn the IC off in the grounded state with a time constant provided for the STBY voltage.

7. Pop Noise
Although the LA47536 includes an pop noise prevention circuit, pop noise can be reduced even further by using the muting function as well. Activate the muting function at the same time as power is applied. Then, after the output DC potential has stabilized, turn off the muting function. When turning the amplifier off, first turn on the muting function and then turn off the power supply. These two methods are effective at minimizing pop noise.

Printed Circuit Boards :


READ MORE - 150W MP3 Car Amplifier

The GEM: Class-A//AB Amplifier

Description:
The GEM is an audio power amplifier embodying simultaneously active Class A and Class AB output stages for 100+ Watts into a 4 ohm loudspeaker. The front end pcb will drive up to 100+W variants, or the 200+ Watts version into a 4 ohm loudspeaker load.





Notes
The circuit for this design developed out of some 35 years of on/off investigations into the John Linsley-Hood, MIEE, 1969 class-A amplifier. It has been named in remembrance of my late father, Gordon Ernest Maynard, who supported my interest in audio/electronics/radio/etc. from a young age. It is not claimed to be the best amplifier for anyone to use, for indeed there are so many system design ideals and requirements that not one of them can be expected to suit everyone, no matter how well any one might measure and perform in relation to original requirements. As always there is more than one way of studying any problem and achieving a given end result.

The original and 'simple' 1969 JLH class-A amplifier design provides excellent first cycle accuracy through mid and high frequencies, thus its delivery is both neutral and clean. Being class-A there are no output stage conduction crossovers, and, if properly constructed there is no need for the stabilization components or the series output choke that so often introduce NFB control delay to a real world amplifier's output terminals when dynamic loudspeakers are being driven. The JLH not only amplifies percussion transients and spoken sibilants cleanly, it is also silent behind voices and notes, such that an artificial brightness or smear does not affect the reproduction of detail, and thus its output is instantly recognisable as being correct. So many 'distortion' analysts study an amplifier's forward linearity characteristics under steady sinewave drive with a passive resistor load whilst ignoring the complex circuit activity that arises when dynamic loudspeakers are driven by dynamic and asymmetric music signal waveforms. The JLH amplitude 'distorts' more than most amplifiers under forward analysis, and yet it sounds much better because of the way its circuit damps without delay or overshoot in the presence of secondary dynamically generated loudspeaker system back-EMFs which attempt to reverse drive the output terminal.

For more in-depth information and construction details about JLH class-A amplifiers, see Geoff Moss's excellent Website:-
The two most significant reasons for a JLH class-A amplifier presenting a sonically neutral output relate to it having an open loop bandwidth adequate for audio requirements *before* NFB is applied, then to it possessing a natural closed loop stability without need for additional dominant pole filtering which might then infringe upon those open loop capabilities; hence the closed NFB loop's ability to maintain phase linear control of output terminal potential in the presence of loudspeaker generated back-EMF up to the very highest of audio frequencies.

So often it is a need to add stabilisation components to other amplifier designs where NFB is used to reduce amplitude distortion, that leads to these very same components introducing a NFB delay which then colours dynamic loudspeaker reproduction in a manner steady sine measurements simply cannot ever reveal. This colouration arises when output stage driven amplifier-loudspeaker system current flow becomes back-EMF modified by the dynamically induced milli-second to milli-second variation of reactive loudspeaker system elements, as their impedance and phase angle change due to the momentary sequential elemental delays related to storage and release of audio waveform energies. If loudspeaker current flow becomes leading with respect to audio amplifier input waveform voltage, and the necessary correcting NFB loop response is fractionally delayed by a bandwidth limiting dominant pole filter or internal series output choke, then the amplifier's output current correction becomes lagging at higher frequencies and the output terminal cannot quickly enough be prevented from developing a fractional error potential. The amplifier does quickly 'catch up', but in the meantime a tiny additional loudspeaker system dependent 'dominant pole and/or choke related' interaction error has already been generated at the amplifier-loudspeaker interface, and no amount of NFB can completely erase this because it was NFB control delay with respect to priorly energised loudspeaker back-EMF that caused it in the first place!

So why then does not everyone use good JLH, Nelson Pass or other class-A amplifiers ?
(1) They run constantly hot when compared to other amplifier types.
(2) Pure biased class-A designs lack dynamic powering capabilities.
(3) Some provide marginal low frequency phase response or damping.

STEPPING STONES.
During the early 1970s I constructed a large JLH class-A monoblock. It had a genuine 100W measured sine output, sounded very clean, and could generate surprisingly noisy short circuit sparks to raise thoughts about output stage survival. (It never blew, and still runs!) However when it was compared with a physically smaller and cooler running 2x KT88 Ultralinear Leak TL50+ this solid state monster lacked dynamic attack. It also sounded like a purely voiced but wimpish choirboy when beside the maturely rocking muscle outputs of other typical 100W class-AB solid state chassis.

The reason for this 'weakness' relates to loudspeaker current flow, whereby dynamically induced momentary requirements can far exceed the peak sinusoidal output capability of a pure class-A biased output stage. This, combined with an inability for the JLH upper output transistor to conduct as deeply as the lower transistor, leads to what sounds like a pop-rock music output linearity weakness developing as soon as half power levels are reached. With modern H-pak plastic power transistors it is possible to obtain up to 50W of pure class-A output from a single pair of JLH connected output devices, but there will still be that positive going output current limitation when the amplifier is used to drive dynamic loudspeaker systems.

I returned to this problem many times, and at first attempted to overcome it by upping the class-A rating whilst implementing different dynamic biasing arrangements to hold down the quiescent dissipation. These designs worked, and I achieved 100W of class-A output for 100W of quiescent heat. Generally though the resulting amplifier was not temperature stable through different audio duty cycles; or their biasing arrangements had an audible impact upon transients; or they were unacceptably complex.

More recently I tried numerous arrangements where individual output devices were replaced by identical composite sub-circuits running in class-A at low level, though conducting as if class-AB during periods of increased output demand. This type of arrangement simulated well, they also worked and were less complex than with additional biasing arrangements, but they sounded 'punchy' as if the amplifier was over reacting to loudspeaker generated back-EMFs; as if the phase splitting JLH driver could not maintain balanced drive splitting control when the individual composite output device dynamic characteristics became externally altered on a per-half basis by varying loudspeaker system demand.

A NEW CROSSING.
More recently it occurred to me that the JLH current splitting transistor *collector* could be used to drive a conventional class-AB output stage, whilst its *emitter* controlled a lower JLH class-A output device exactly as before. Also the upper half of that class-AB output stage could then simultaneously be used as the upper half for the lower class-A output device; in other words, both class-A plus class-AB output stages in one circuit, with a common output termination, each operating simultaneously, with the class-A connection maintaining transconduction continuity through low current class-AB crossovers at no matter what voltage angle any loudspeaker current might momentarily flow.

Now this did work, and well too, but I was still not convinced that the sound could hold its own against good tube power amplifiers, so I was still not able to hang up my imagineering hat. I reasoned that further improvement would be possible through providing a 'stand alone' upper half class-A collector load in order to fully separate class-A current flow from the class-AB biasing arrangement. My options for this were resistors, a transistor current sink, or an output choke similar to those that went out of fashion long before transistors were invented!

Now resistor current flow between the positive rail and the class-A collector could not remain constant through large output voltage amplitude swings; this means that the A-AB bias balance would be correct at zero output potential only, and whilst adequate for high quality at low output levels only, bias interaction would increase through loud asymmetrical music waveforms; also the resistors could not be bootstrapped due to their need for low value. Transistor current sinks can introduce their own amplitude/slew induced non-linearities plus an inconstant reference bias variation with temperature, this resulting in a quiescent A-AB bias null offset variation with temperature. An output choke is simple and realisable, and although winding heat dissipation would be a problem I still felt that this option could be successfully implemented. As indeed it was for the 100+W version. However additional heat dissipation from a choke suitable for the 200+W version would require this component to being specially wound, so although I had a perfectly functional base design my thinking was still not over. Eventually I realised that the VAS bias chain could simultaneously set the reference potential for a positive rail based current source, as is shown in the higher power circuit. Both of the above circuits have been fully tested, thus either the choke or transistor constant current source class-A output stage option may be chosen.

So now, and at very - very - long last, I actually have a most capable solid state 'audio' power amplifier that is capable of the low level refinement normally available only via genuine class-A amplification, yet with equal refinement throughout its excellent high power class-AB drive reserve, plus, and this too is at all levels, a 'blackness' behind notes and voices that is more often associated with top flight tube amplifiers only. Some might say it is the silence between the notes that makes a performance, but when it comes to audio reproduction it is that lack of cerebral distraction due to the silence behind the notes, which then allows us the pleasure of imagining ourselves as being 'live' at the recording performance.

KEEPING DRY
I have always studied music waveforms from a dynamic viewpoint - as if they are an irregular series of 'splashy' and ever changing asymmetrical first cycles; not the smoothly liquid streams of sinusoidal components that theoreticists so often encourage us to dip and waggle our toes in whilst we are encouraged to follow their academically correct but time isolated examination methodologies. Unless our thoughts stay with initially coherent audio wavefronts and the turbulently reactive myriad of circuit and interface responses subsequently arising, simplistic applications of established theory can so blinker that we become distracted from more meaningful fundamental matters.

It is here worth noting (1) the original JLH class-A has no additional signal or NFB path capacitance capable of delaying transient response capabilities, also, (2) the integral NFB cannot become positive at a high frequency because of the tailored overall gain-bandwith product with so few active devices being enclosed by the NFB loop.

Of particular importance is that NFB is applied to the emitter of the first transistor with respect to the input base plus any audio input carried thereon. This is a classic series connected voltage feedback arrangement. So, although the JLH class-A has two distinct 180 degree phase changes along its signal path, both of these are not then encompassed by the closed NFB loop, and this is why with sensible construction topology and loading, these amplifiers cannot splash over into device induced phase shift instability at higher frequencies. The high frequency output voltage does not become fully out of phase with potential at the input transistor *emitter*!

Unfortunately any circuit more complex than the basic bipolar JLH class-A naturally introduces additional high frequency phase change, whether this is through Mosfet gate capacitance or the utilisation of additional bipolar devices. Generally there is then a need to compromise between stability and open loop bandwidth control, and this can end up audibly impacting upon first cycle (transient) response capabilities.

Thus, opting to use a differential input stage in order to minimise input transconductance distortion and output zero offset drift; or, mirroring the differential input stage to reduce power-up thump and maximise open loop gain plus NFB - which further minimises amplitude non-linearity; or, running an output stage using Mosfets or separate drivers and output transistors; can, individually or together, be said to introduce 'audible' change - if - the dominant pole turnover frequency must subsequently be pulled down to, or be reduced to a lesser open loop audio frequency in order that closed loop stability be ensured.

Yet I implement all three of these individual circuit arrangements whilst still retaining excellent first cycle and signal to (noise + control delay induced error) figures, plus good stability and low distortion. It is fact that a good total harmonic distortion specification cannot guarantee a good first sinewave cycle response because sine measurements are not taken until after the first cycle has passed and the waveform has become steady; whereas a low first sinewave cycle distortion figure cannot be achieved without the overall thd. figure already being better at the same frequency.

AVOIDING SPRAY.
To overcome additional semiconductor device induced phase change at high frequency I implement a base emitter connected 10nF capacitor at the differential input pair NFB sensing node, plus a 220nF base-emitter connected capacitor on the NFB leg of the differential mirror. These values are chosen to have minimal impact upon the forward audio frequency signal path with regard to the established tail current plus output stage loading of the differential pair. At higher frequencies however, where additional device usage could introduce unavoidable phase changes within the closed NFB loop and cause closed loop instability, these capacitors make the differential pair behave like an original single JLH input transistor with series emitter voltage feedback, and make the current mirror behave like an inactive current source!

The separate but simultaneously driven and parallel output connected single ended class-A output stage actively minimises inherent transconduction variation and switching delays through the relatively low current class-AB crossovers at moments when a dynamic loudspeaker load presents the output terminal with leading load current (momentary reverse current drive). Additionally, the local, plain 27k resistor derived, A//AB output stage degeneration sets up a constant minimum of crossover error damping without reliance upon the global NFB loop! The output stage is further additionally stabilised in its own right via a Miller connected 22pF plus 1k series capacitor-resistor pair at the VAS/splitter transistor, yet again though, using component values which cannot impact upon the open loop audio bandwidth. With higher rail voltages and twice the number of output devices used in the 200+W circuit, these values become 47pF and 470 ohms, though when equivalent / fake / non-Toshiba / older devices are used, then the Miller connected values should become 47pF + 1k for the 100+W, and 100pF + 470 ohms for the 200+W circuits.

Overall then, if this circuit is physically constructed using the recommended star ground, star rail and star output nodes which prevent current peak induced hf voltage drops along the connector to one sub-circuit interconnect from co-coupling into another, the resulting GEM amplifier will present a low and flat phased output impedance which renders it highly impervious to composite dynamic loudspeaker system impedance variation and the back-EMF induced interface errors that can so often arise with global NFB amplifier designs due to their dominant pole filters delaying output current generated control of output terminal voltage.

In spite of what some designers claim, there is no way of completely eradicating or displacing crossover distortion arising when a lone class-AB amplifier dynamically drives a reactive loudspeaker. NFB might reduce the resultant load induced distortion, but cannot fully eradicate it because loudspeaker back-EMF generated currents can reverse drive the class-AB output stage through a fraction of its crossover bias potential before dominant pole delayed NFB control can attempt correction. When the dominant pole is at an open loop audio frequency, the effect upon the closed loop response becomes audible because the control of loudspeaker generated back-EMF becomes phase shifted, and thus fractionally delayed, with a new additional momentarily uncontrolled output terminal voltage error arising that has nothing to do with the original input signal waveform. Thus output terminal voltage error generated due to say a bass or mid driver section back-EMF can become directly coupled into mid and tweeter drivers.

It is loudspeaker system current flow causing the development of these output terminal error voltages which the amplifier cannot quickly enough prevent, that then becomes recognisable as a typical 'solid state sound'. This often manifests as a falsely bright, occasionally a more desirable 'live' response, a perception like 'glassy' or 'ice cold', a jittery high treble, or occasionally as an uncomfortable upper mid-range peak. It can 'inexplicably' arise after a set of loudspeakers has been changed, yet actually be due to flawed amplifier design! Thus there is considerable difference between designing an amplifier capable of amplifying audio frequencies at low distortion when resistively loaded, and designing an 'audio' amplifier capable of competently driving real-world loudspeaker systems! If you doubt this statement, then please compare in a directly switched A-B fashion, this class-A//AB amplifier with other conventional class-AB types.

THAT'S IT!!!
During the 1970s the Quad Hi-Fi company patented their '405' Current Dumping design. It was powerful, good sounding, compact and reliable. I used one myself and marvelled at their theoretical ingenuity, though for me the 2x KT88 Leak TL50+ still provided better reproduction. Since then that Current Dumping circuit has been repeatedly refined for professional or home use, and yet whilst updated models remain available today, so does a more recent Quad 2x KT88 II-40 monoblock chassis! The Current Dumping circuit cleverly combines both class-B and class-A output stages through a reactive output bridge which allows for the slower class-B switching. With my own circuit however, I have combined class-AB and class-A outputs in real time, this to provide powerful audio reserves with a class-A like cleanliness, whilst retaining the kind of transparency at higher output powers more often associated with expensive push-pull triodes or those ultralinear kinkless tetrode (KT) designs. (Prior to this my favourite power amplifier had been my own hybrid 100W 4x KT88 UL PP-AB1). I also believe the performance of the GEM is future proof and will not be superceded by digital amplifier designs, because dynamically energised loudspeaker system back-EMFs cannot fail to interact with the integral filters necessary to prevent their switching output stages from becoming RF noise transmitters.
CONSTRUCTION NOTES.
This circuit was intended for use with modern 2SC5200-2SA1943 power transistors, yet it has been successfully constructed using other device types, including a single Sanken 2SA1216+2SC2922 pair in place of the paralleled 100+W AB outputs. Feel free to use whatever transistors are to hand or in your 'salvage' box because the parallel class-A plus class-AB operation will make better use of obsolete / scrap devices than can conventional amplifier circuits, including the old and almost indestructible industrial 2N3055 based series.

Keep VAS, Zobel and output related wires at least 5cm/2" away from input devices and wiring. Use a star earth, star power distribution points from each fused psu rail low ESR 10mF at the pcb, and a star output node connection. It is also essential to use separate wires between the negative star node, the PNP output collectors, and the class-A emitter resistor to prevent class-AB current peaks from voltage modulating the class-A stage via wire impedance. See the illustrations for a universal pcb layout kindly contributed by Daniel Bosch in South Africa. This board has been designed to use any locally available axial or radial capacitor types, including larger low ESR variants. Parallel all of the large electrolytic capacitors with lower value components to minimise the risk of effects due to an unexpected series impedance peak. Do not twist any extender e-b-c wires used to connect out to heatsink mounted output stage devices. Mount the VAS, the drivers, also the Vbe multiplier on the output heatsink for automatic temperature compensation. During assembly check/adjust the pre-sets sliders for 50% setting; note that these should be 15 or 10 turn components. If long wires cannot be avoided with your choice of layout, then fit additional 1uF capacitors between each class-AB output device collector and the heatsink ground. The series input capacitor comprises two 470uF components in parallel, though mutually connected plus to minus, my own being low ESR types.

I recommend, after checking the circuit wiring for correct assembly, first powering up using two 9V transistor radio batteries, then with 22 ohm per rail power resistors in place of the fuses as protection for any error at initial switch-on. However, do not try to set any bias with either of these testing options. If everything is okay the amplifier should present an unbiased open circuit zero output potential within 100mV. It should also cleanly drive a test loudspeaker for low level signal testing without any bias being set up, as the two amplifier output stages will automatically compensate for each other's lack of bias; you should not hear anything through the loudspeaker after a possible low level initial power-up charge. I suggest your testing input could be taken from the headphone output of a portable CD player or an i-Pod, whereupon the unbiased amplifier should produce limited audio, even on rails as low as +/-9V!

PCB Layout
Click the image for a larger view.



If all is well, power up with a fully fused psu connection. Clip a pair of test multimeter wires to class-AB output emitter resistors as indicated on the circuit diagram. Slowly increase the value of the class-A bias trimpot until the class-AB 'imbalance' reading nulls to zero; then adjust the class-AB trimpot for an average 40mV of quiescent bias per output pair. Re-set the bias from zero current after two hours of normal use.

For 70W/4R=2x35W/8R use 30V rails. For 50W/4R=2/25W-8R use 25V rails with just a single pair of class-AB power transistors. Daniel has my thanks for checking out every modification update as it arose, whilst running his 200+W GEMs to drive Apogee loudspeakers throughout the last 12 months.

Always re-bias from zero current if you alter the rail voltages. If necessary insert a 0.22 ohm resistor in series with the output terminal to maintain stability when driving capacitively reactive loads, or use any series output resistor value up to 2.2 ohm if you wish to imitate different types of tube power amplifier output impedance and damping. Also don't forget to bi- or tri-wire out to composite loudspeaker system sections and drivers in order to obviate single cable developed dynamic voltage drops due to varying crossover-loudspeaker system generated back-EMFs, no matter how expensive your loudspeaker cable might be!

Better still, use these amplifiers as they are intended - as line driven and loudspeaker sited monoblocks! A simple line driver circuit appears on another page, this may be used to buffer the output of a tube DAC or pre-amplifier, or be combined with the GEM amplifier to raise its stand alone input impedance. Pcb outlines are also shown.

Finally and very importantly, in relation to the single ended output choke option!
Whilst it is possible to run this amplifier without any choke, say by series connecting four 22 ohm heatsink mounted resistors in its place, for the lower power version I use two 230V 50VA mains transformers primaries connected in series. These have a resistance of approximately 40 ohms each, and do become rather hot, so free air ventilation is essential. My transformers were cut apart, then re-assembled as a thick paper gapped twin 'E' core assembly. See photo.

Circuit Images
The links below are all pictures of the actual prototype. Some of these images are quite large and may be resized automatically to fit in your browser. Clicking on the actual image restores full size or images can be saved by using a right mouse click.



Fake Transistors
Beware of fake Toshiba Transistors. The genuine article is shown below on the left. The center and right most image are fake Toshiba transistors. The fakes have higher junction capacitance and limit the high frequency response having an adverse effect on sound quality.

Fake Toshibas


WARNING !
Do not manually attempt to connect or disconnect the output choke once this amplifier has been powered up. If you are holding the connecting wire and the wire insulation breaks down under back-EMF potential, it will not be the amplifier that is damaged, but *YOU*.

My Conclusion
I have enjoyed music listening through several fine amplifiers, but for me this development supersedes all because it imparts notable loudspeaker control without generating the secondary amplifier-loudspeaker interface current flow related error components which so often spoil solid-state amplification.
Thus I wish everyone who constructs this GEM - the very best of listening....
READ MORE - The GEM: Class-A//AB Amplifier

The GEM Class-A//AB Amplifier

Description:
A Class A // Class AB amplifier rated 100 Watts when driving a 4 ohm loudspeaker.

The GEM


Notes
This circuit developed out of my 30+ years of JLH class-A based investigations.

The original 'simple' 1969 JLH class-A design provided excellent first cycle accuracy through mid and high frequencies (dynamic clarity) because there were no stabilisation components nor a series output choke, whilst the NFB error correction was established via the input emitter (some describe this as current feedback).

However it did generate rather a lot of heat, the damping was 'soft' at lower frequencies and the positive slew was weaker in the presence of loudspeaker system generated back-EMF at higher audio frequencies. I was eventually able to improve upon the original JLH circuit by;-

1) adding a 'helper' class-AB output stage to substantially increase power and efficiency, but leave sufficient class-A bias for real-time control maintenance through phase shifted zero current class-AB crossovers;

2) adding a differential input stage for zero output voltage control, but also fit a 10nF base-emitter capacitor for differential voltage operation at audio frequencies, though with leading emitter routed feedback to maintain circuit stability and NFB control above 20kHz;

3) adding a current mirror to obviate power-up thump, but also fit a 220nF base-emitter capacitor to ensure stable 'source only' operation above audio frequencies.

Thus, when compared to conventional circuits, one complete high frequency phase change has been removed from the closed feedback loop in order to minimise need for any additional stabilisation components that would otherwise render the circuit inductive at audio frequencies. The original JLH hf (current feedback) stability and simultaneously phase coherent class-A control are retained.

This circuit was intended for 2SC5200 operation, yet it has been successfully constructed using other device types, including a single Sanken 2SA1216+2SC2922 pair in place of the paralleled ABs. Keep VAS, Zobel and output related wires 5cm/2" away from input devices and wiring. Use a star earth from the input location. Use star power distribution from each fused 10mF at the pcb. Use star output node connections. Parallel all large Cs with smaller ones. Do not twist any extender e-b-c wires that might be used out to heatsink mounted output stage devices. Mount the Vbe multiplier on the output heatsink for automatic temperature compensation. Adjust the class-AB pre-set to 50%, but adjust the class-A pre-set to be a short circuit before the initial switch-on. I recommend 22 ohm per rail in place of the fuses in case of error at initial power-up, but do not try to set any bias with them in circuit.

100W-4ohm (conservatively rated) is 50W-8ohm. For 70W/35W use 30V rails. For 50W/25W, 25V. For 100W-8ohm with higher voltage rails try a 47pF Miller connected C.dom to the VAS, it should compensate for device/stability changes with increased voltage, yet not adversely affect the class-A operation in maintaining crossover continuity. Always bias from zero current if you increase the rail voltage. Insert a 0.22 ohm series output resistor to maintain stability when driving purely capacitive loads, and don't forget to bi- or tri-wire out to composite loudspeaker system sections and drivers in order to obviate single cable developed dynamic voltage drops with varying loudspeaker system generated back-EMFs, no matter how expensive your loudspeaker cable might be.
READ MORE - The GEM Class-A//AB Amplifier

Low Voltage Preamplifier

Description:
A low voltage preamplifier optimized for 3 Volt operation.

Low Voltage Preamplifier


Description:
This is a special low voltage version of my audio preamp. T1's emitter voltage is biased close to half supply voltage (1.5V) to allow for maximum output voltage swing. Both transistors are direct coupled and have closed loop feedback to aid temperature stability.

T2 realizes the amplifiers full voltage gain, and for low noise operation, T2 collector current is about 70uA. T1 merely buffers T2 and operates in emitter follower mode providing a good low output impedance. The overall S/N ratio measured at the output is shown below:

Signal to Noise Ratio
signal noise ratio


Capacitor C3 decouples the emitter resistor of T2. Without C3 the gain of T2 would be approximately R1 / R4. With C3 the gain of T2 is now R4 in parallel with the input impedance of T1 / the small signal emitter resistance of T2. The overall voltage gain of the circuit is around 28 times as shown below. Harmonic distortion is about 8%.

Harmonic Distortion
fourier analysis


Frequency response is flat from 50Hz to around 200KHz. Phase change across this range varies little, see bode plot below.

Bode Plot
Bode Plot


One drawback of this circuit is that the input impedance is fairly low. This is because the input of T2 is low and has C3 decoupling the emitter. The inclusion of R7 in series with the base of T2 raises input impedance slightly. A plot of input impedance versus freqency response is shown below.

Input Impedance


The output impedance is very low, around 66 ohms as shown in the plot below. Note that this is a preamp and therefore designed to feed into a power amplifier not drive direct loads directly.

Output Impedance
Output Impedance
READ MORE - Low Voltage Preamplifier

Quadraphonic Amplifier

Description:
This is a four channel amplifier ideally suited for use with quadraphonic equipment such as a Sound Blaster Live card. There is no volume control,audio levels being directly controlled from the sound card itself.

quad circuit

Parts List:
D1-D4: 1N4001 (4)
C1,C20: 1000u CAP (2)
C2,C11: 47u CAP (2)
C3,C5,C7,C8,C12,C14,C16,C17,C21,C22: 0.1u CAP (10)
C4,C6,C13,C15: 10u CAP (4)
C9,C10,C18,C19: 2200u CAP (4)
R1,R4,R9,R12: 1M RESISTOR (4)
R2,R6,R10,R14: 100k RESISTOR (4)
R3,R5,R11,R13: 1k RESISTOR (4)
R7,R8,R15,R16: 2R7 RESISTOR (4)
IC1: 7812 (1)
IC2,IC3: LM1778N (2)
SPK1,SPK2,SPK3,SPK4: 8R 2 Watt speakers (4)

Notes:
Construction is straight forward and is suitable for Veroboard. Overall gain is controlled by the ratio R14/R13 and R6/R5. Used with small hi-fi speakers the volume was too loud for my room so I reduced R14 and R6 to 33k. The zobel network formed by R7,C7,R8,C8,R15,C16,R16,C17 prevents instability which can happen with long speaker wires. The input impedance is high, 1M and if very long input cables are present could pick up noise. Screened cable should be used, in my case I used 10k resistors between points A & C, B & C, D & F, E & F. This provides a DC path to ground and higher noise immunity. If instability does occur, then you will notice sound distortion and the LM1877N will become hot to touch.

Connections:
The back of a sound blaster live card has colour coded 3.5mm stereo jacks. The image below shows a close up of the rear of my Sound Blaster Live card. As well as colour coding, each connector has an appropriate marking, for easy connectivity.


sblive

The normal output connector is green and the rear speaker connector is black. Creative provide utilities and sound mixer for use with Windows. Under Linux the utility Gamix can be used, which allows independent volume control for all channels.
READ MORE - Quadraphonic Amplifier

15 Watt Amplifier


Description:
A 15 watt amplifier made using discrete components. Sergio designed this circuit for his Electronics Level II course.


25watt amplifier


Notes:
This amplifier uses a dual 20 Volt power supply and delivers 15 watts RMS into an 8 ohm load. Q1 operates in common emitter, the input signal being passed to the bias chain consisting of Q8, Q9, D6, D13 and D14. Q8 and Q9 provide a constant current through the bias chain to minimize distortion, the output stage formed by a discrete darlington pair (Q2,Q4) and (Q7,Q11). The last two transistors are power Transitors, specifically the 2N3055 and MJ2955. The 7.02K resistor, R16 was made using a series combination of a 4.7K, 680 Ohms, and two 820 Ohms. The 1.1K resistor, R3 was made using a 100 Ohms and a 1K resistor. You can use this circuit with any walkman or CD player since it is designed to take a standard 500mv RMS signal.
READ MORE - 15 Watt Amplifier

Cheap 100 to 150 Watt Amp

Here is a simple and cheap amp to make
I could have made the circuit board smaller but "what the heck"


Here is a suggested circuit for the power supply.

Please note:
I have been getting some e-mail's from people with problems to discover that there is a discrepancy with the pinouts on the BC558.
If you look up in the cross reference of the ECG or NTE semiconductor manual, you will notice that the BC558 substitute will differ in the pin configuration from the stock BC558. This goes for the BC549, BC549 and the majority of the BC transistors. So if you are using a BC558, please refer to my above drawing for the pinouts.
READ MORE - Cheap 100 to 150 Watt Amp

Hi-Fi Preamplifier

Notes
This circuit was submitted by Graham Maynard from Newtownabbey, Northern Ireland. It has an exceptionally fast high frequency response,as demonstrated by applying an 100kHz squarewave to the input. All graphs were produced using Tina Pro.

preamp circuit

The Preamp's Bode Response
bode plot

Squarewave Response with 100kHz Input Signal Applied
squarewave response

Total Noise at Output Measured with 600R Load
noise plot

Signal to Noise Ratio at Output
signal to noise ratio
READ MORE - Hi-Fi Preamplifier

TDA2030 8w Amplifier

Description:
An 8 watt amplifier made with the TDA2030 IC. Built two such units for a stereo amplifier.

amp circuit


Notes
Although the TDA2030 is capable of delivering 20 watts of audio power, I deliberately reduced the output to about 8 watts to drive 10 watt speakers. This is more than adequate for a smaller room. Input sensitivity is 200mV. Higher input levels naturally will give greater output, but no distortion should be heard. The gain is set by the 47k and 1.5k resistors. The TDA2030 IC is affordable and makes a good replacement amplifier for low to medium audio power systems. Incidentally, it is speaker efficiency that determines how "loud" the sound is. Speaker efficiency or sound pressure level (SPL) is usually quoted in dB/meter. A speaker with an SPL of 97dB/m will sound louder than a speaker with an SPL of 95dB/m.
READ MORE - TDA2030 8w Amplifier

2 Watt Amplifier

Description:
A 2 Watt audio amplifier made from discrete components.



Notes:
This was one of the earliest circuits that I ever designed and built, in Spring 1982. At that time I had only an analogue meter and a calculator to work with. Although not perfect, this amplifier does have a wide frequency response, low harmonic distortion about 3%, and is capable of driving an 8 ohm speaker to output levels of around 5 watts with slightly higher distortion. Any power supply in the range 12 to 18 Volts DC may be used.

Circuit Description
The amplifier operates in Class AB mode; the single 470R preset resistor, PR1 controls the quiescent current flowing through the BD139/140 complimentary output transistors. Adjustment here, is a trade-off between low distortion and low quiescent current. Typically, under quiescent conditions, current is about 15 mA rising to 150 mA with a 50 mV input signal. The frequency response is shown below and is flat from 20Hz to 100kHz:

Bode Blot:
Bode Plot


The circuit is DC biased so that the emitters of the BD139 and BD140 are at approximately half supply voltage, to allow for a maximum output voltage swing. R9 and R10 provide a degree of temperature stabilization which works as follows. If the output transistors are warm, the emitter currents will increase. This causes a greater voltage drop across R9 and R10 reducing the available bias current. All four transistors are direct coupled which ensures:-
(i) A good low frequency response
(ii) Temperature and bias change stability.

DC Voltages of Prototype
The following voltage checks were made on my prototype. All voltage are made with respect to (wrt) 0 Volt and shown in the table below.
DC Voltages Measured wrt 0V
Q1 Emitter 9.12V
Q1 Base 9.77V
Q1 Collector 14.22V
Q2 Base 14.22V
Q3 Base 7.65V
Q4 Base 5.98V
Junction R9/10 6.82V
Capacitor C3 14.95V
The BC109C and 2N3906 operate in common emitter. This alone will provide a very high open loop gain. The output BD139/140 pair operate in emitter follower, allowing the amplifier to drive low impedance speakers. The signal to noise ration is shown below:

Signal to Noise Ratio:


This amplifier has a S/n ratio of 115dB at 1kHz. Overall gain is provided by the ratio of the 22k and 1k resistor. A heat sink on the BD139/140 pair is recommended but not essential, though the transistors will run "hot" to the touch.

Fourier Analysis
A quick measure of the distortion of this amplifier was performed. Operating on a 15V DC power supply with an input sinusoidal waveform of 100mV peak to peak at 1KHz produced the following results in Tina1.



The number of samples was set to 4096 and Fourier coefficients up to the 16th harmonic were calculated. The sum of the all harmonics up to 16KHz amounted to just under 2.9% total harmonic distortion, the results are plotted below.



The second and third harmonic are the biggest contribution to overall distortion. Choosing a different amplifier design, a different viasing scheme or more evenly match components can reduce distortion accordingly. At the time this amplifier was made, I only had an analogue multimeter, so all things considered, it was not too bad an effort.

Picture of My Prototype
Finally an image of the original which has stood the test of time. The BD139,140 power transistors can be seen on the left hand side, the preset near top centre, the BC109C centre right and 2N3906 is buried under a miniature screened audio cable, centre bottom.


READ MORE - 2 Watt Amplifier

Tuesday, August 17, 2010

Volume - Loudness Controls CD and Aux Inputs

Volume - Loudness Controls CD and Aux Inputs
Volume - Loudness Controls CD and Aux Inputs Circuit Diagram

Here The Part List :

P1______________47K Log. Potentiometer
(twin concentric-spindle dual gang for stereo)

R1,R2,R4_______100K 1/4W Resistors
R3,R14_________560R 1/4W Resistors
R5_______________1K 1/4W Resistor
R6,R7,R10_______10K 1/4W Resistors
R8,R9___________22K 1/4W Resistors
R11_____________68K 1/4W Resistor
R10,R13________220R 1/4W Resistors
R12______________1K5 1/4W Resistor
R13_____________12K 1/4W Resistor

C1_______________1µF 63V Polyester Capacitor
C2,C3__________100pF 63V Polystyrene or Ceramic Capacitors
C4______________47nF 63V Polyester Capacitor
C2,C6____________1µF 63V Polyester Capacitors
C5______________22nF 63V Polyester Capacitor
C6_____________220pF 63V Polystyrene or Ceramic Capacitor
C7,C10_________100nF 63V Polyester Capacitors
C8,C11___________4µ7 25V Electrolytic Capacitors
C9,C12________2200µF 25V Electrolytic Capacitors

IC1___________TL072 Dual BIFET Op-Amp
IC2___________78L15 15V 100mA Positive Regulator IC
IC3___________79L15 15V 100mA Negative Regulator IC

D1,D2________1N4002 200V 1A Diodes

SW1____________DPDT Toggle Switch
SW2____________2 poles 3 ways Rotary Switch

J1,J2,J3,J5____RCA audio input sockets
J4_____________Mini DC Power Socket
READ MORE - Volume - Loudness Controls CD and Aux Inputs

300W Subwoofer Power Amplifier

Please note that the specification for this amp has been upgraded, and it is now recommended for continuous high power into 4 Ohms, but You will need to go to extremes with the heatsink (fan cooling is highly recommended). It was originally intended for "light" intermittent duty, suitable for an equalised subwoofer system (for example using the ELF principle - see the Project Page for the info on this circuit). Where continuous high power is required, another 4 output transistors are recommended, wired in the same way as Q9, Q10, Q11 and Q12, and using 0.33 ohm emitter resistors.

Continuous power into 8 ohms is typically over 150W (250W for ±70V supplies), and it can be used without additional transistors at full power into an 8 ohm load all day, every day. The additional transistors are only needed if you want to do the same thing into 4 ohms at maximum supply voltage! Do not even think about using supplies over ±70V, and don't bother asking me if it is ok - it isn't!

The circuit is shown in Figure 1, and it is a reasonably conventional design. Connections are provided for the Internal SIM (published elsewhere on the Project Pages), and filtering is provided for RF protection (R1, C2). The input is via a 4.7uF bipolar cap, as this provides lots of capacitance in a small size. Because of the impedance, little or no degradation of sound will be apparent. A polyester cap may be used if you prefer - 1uF with the nominal 22k input impedance will give a -3dB frequency of 7.2Hz, which is quite low enough for any sub.


300W Subwoofer Power Amplifier Skema


The input stage is a conventional long-tailed pair, and uses a current sink (Q1) in the emitter circuit. I elected to use a current sink here to ensure that the amp would stabilise quickly upon application (and removal) of power, to eliminate the dreaded turn on "thump". The amp is actually at reasonably stable operating conditions with as little as +/-5 volts! Note also that there are connections for the SIM (Sound Impairment Monitor), which will indicate clipping better than any conventional clipping indicator circuit. See the Project Pages for details on making a SIM circuit. If you feel that you don't need the SIM, omit R4 and R15.

The Class-A driver is again conventional, and uses a Miller stabilisation cap. This component should be either a 500V ceramic or a polystyrene device for best linearity. The collector load uses the bootstrap principle rather than an active current sink, as this is cheaper and very reliable (besides, I like the bootstrap principle :-)

All three driver transistors (Q4, 5 & 6)must be on a heatsink, and D2 and D3 should be in good thermal contact with the driver heatsink. Neglect to do this and the result will be thermal runaway, and the amp will fail. For some reason, the last statement seems to cause some people confusion - look at the photo below, and you will see the small heatsink, 3 driver transistors, and a white "blob" (just to the left of the electrolytic capacitor), which is the two diodes pressed against the heatsink with thermal grease.

C11 does not exist on this schematic, so don't bother looking for it. It was "mislaid" when the schematic was prepared, and I didn't notice until someone asked me where and what it was supposed to be. Sorry about that.

It is in the output stage that the power capability of this amp is revealed. The main output is similar to many of my other designs, but with a higher value than normal for the "emitter" resistors (R16, R17). The voltage across these resistors is then used to provide base current for the main output devices, which operate in full Class-B. In some respects, this is a "poor-man's" version of the famous Quad current dumping circuit, but without the refinements, and in principle is the same as was used in the equally famous Crown DC300A power amps.

Although I have shown MJL4281A and MJL4302A output transistors, because they are new most constructors will find that these are not as easy to get as they should be. The alternatives are MJL3281/ MJL1302 or MJL21193/ MJL21194.

Note: It is no longer possible to recommend any Toshiba transistors, since they are the most commonly counterfeited of all. The 2SA1302 and 2SC3281 are now obsolete - if you do find them, they are almost certainly fakes, since Toshiba has not made these devices since around 1999~2000.

Use a standard green LED. Do not use high brightness or other colours, as they may have a slighty different forward voltage, and this will change the current sink's operation - this may be a miniature type if desired. The resistors are all 1/4W (preferably metal film), except for R10, R11 and R22, which are 1W carbon film types. All low value resistors (3.3 ohm and 0.33 ohm) are 5W wirewound types.

Because this amp operates in "pure" Class-B (something of a contradiction of terms, I think), the high frequency distortion will be relatively high, and is probably unsuited to high power hi-fi. At the low frequency end of the spectrum, there is lots of negative feedback, and distortion is actually rather good, at about 0.04% up to 1kHz. My initial tests and reports from others indicate that there are no audible artefacts at high frequencies, but the recommendation remains.

Power Dissipation Considerations
I have made a lot of noise about not using this amp at ±70V into 4 ohms without the extra transistors. A quick calculation reveals that when operated like this, the worst case peak dissipation into a resistive load is 306W (4Ω/ ±70V supplies). The four final transistors do most of the work, with Q7 and Q8 having a relatively restful time (this was the design goal originally). Peak dissipation in the 8 output devices is around 70W each.

Since I like to be conservative, I will assume that Q7 and Q8 in the updated schematic shown contribute a little under 1A peak (which is about right). This means that their peak dissipation is around 18W, with the main O/P devices dissipating a peak of 70W each. The specified transistors are 230W, and the alternatives are 200W, so why are the extra transistors needed?

The problem is simple - the rated dissipation for a transistor is with a case temperature of 25°C. As the amp is used, each internal transistor die gets hot, as does the transistor case - the standard derating curves must be applied. Add to this the reactive component as the loudspeaker drives current back into the amp (doubling the peak dissipation), and it becomes all too easy to exceed the device limits. The only way that this amp can be used for continuous high power duty with ±70V supplies and a 4Ω loudspeaker load is to keep the working temperature down to the absolute minimum - that means four output devices per side, a big heatsink and a fan!

Double Output Stage


Figure 1A shows the doubled output stage, with Q9, Q10, Q11 and Q12 simply repeated - along with the emitter resistors. Each 1/2 stage has its own zobel network and bypass caps as shown, as this is the arrangement if the dual PCB version is built. When you have this many power transistors, the amp will happily drive a 4 ohm load all day from ±70V - with a big enough heatsink, and forced cooling. Over 500W is available, more than enough to cause meltdown in many speakers!

A Few Specs and Measurements
The following figures are all relative to an output power of 225W into 4 ohms, or 30V RMS at 1kHz, unless otherwise stated. Noise and distortion figures are unweighted, and are measured at full bandwidth. Measurements were taken using a 300VA transformer, with 6,800uF filter caps.

Mains voltage was about 4% low when I did the tests, so power output will normally be slightly higher than shown here if the mains are at the correct nominal voltage. Figures shown are measured with ±56V nominal, with the figure in (brackets) estimated for ±70V supplies.

8Ω 4Ω
Voltage Gain 27dB 27dB
Power (Continuous) 153W (240W) 240W (470W)
Peak Power - 10 ms 185W (250W) 344W (512W)
Peak Power - 5 ms 185W (272W) 370W (540W)
Input Voltage 1.3V (2.0V) RMS 1.3V (2.0V) RMS
Noise * -63dBV (ref. 1V) -63dBV (ref. 1V)
S/N Ratio * 92dB 92dB
Distortion 0.4% 0.4%
Distortion (@ 4W) 0.04% (1 Khz) 0.04% (1 Khz)
Distortion (@ 4W) 0.07% (10 kHz) 0.07% (10 kHz)
Slew Rate > 3V/us > 3V/us

* Unweighted

These figures are quite respectable, especially considering the design intent for this amp. While (IMO) it would not be really suitable for normal hi-fi, even there it is doubtful that any deficiencies would be readily apparent, except perhaps at frequencies above 10kHz. While the amp is certainly fast enough (and yes, 3V/us actually is fast enough - response extends to at least 30kHz, but not at full power), the distortion may be a bit too high.

Note that the "peak power" ratings represent the maximum power before the filter caps discharge and the supply voltage collapses. I measured these at 5 milliseconds and 10 milliseconds. Performance into 4 ohm loads is not quite as good, as the caps discharge faster. The supply voltage with zero power measured exactly 56V, and collapsed to 50.7V at full power into 8 ohms, and 47.5V at full power into 4 ohms.

Layout

The photo does not show the silk screened component overlay, since this is the prototype board. The final boards have the overlay (as do all my other boards). The observant reader will also see that the 5W resistor values are different from those recommended - this was an early prototype using 130W transistors.

As can be seen, this is the single board version. The driver transistors are in a row, so that a single sheet aluminium heatsink can be used for all three. Holes are provided on the board so the driver heatsink can be mounted firmly, to prevent the transistor leads breaking due to vibration. This is especially important if the amp is used for a powered subwoofer, but will probably not be needed for a chassis mounted system.

The driver and main heatsinks shown are adequate for up to 200W into 4 ohms with normal program material. The power transistors are all mounted underneath the board, and the mounting screw heads can be seen on the top of the board.
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